{"title":"Build Your Custom Hat","description":"\u003cp\u003e\u003cstrong\u003eDesign a custom laser-engraved leatherette patch hat that's 100% yours.\u003c\/strong\u003e Pick your hat style, choose your patch color, and share your design — we'll send a digital proof before anything goes into production. No minimums, no artwork fees, and no surprises.\u003c\/p\u003e\n\n\u003cp\u003eEvery hat is handcrafted to order in our Central Pennsylvania workshop. Whether you're building a single hat for yourself, a gift for your crew, or a run of matching hats for your unit — the process is the same: you design it, we build it right.\u003c\/p\u003e\n\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\n\u003ch3\u003eHow does the ordering process work?\u003c\/h3\u003e\n\u003cp\u003eSelect your hat style, add it to your cart, and enter your design details in the order notes at checkout. We'll email you a digital proof within 1–2 business days for your approval before production begins.\u003c\/p\u003e\n\n\u003ch3\u003eWhat design info do I need to provide?\u003c\/h3\u003e\n\u003cp\u003eJust describe what you want — text, aircraft type, tail number, unit name, squadron patch, logo, or any combination. You can also attach reference images, drop your own artwork, or describe what you're going for. No artwork? No problem — we'll design it for you at no extra charge.\u003c\/p\u003e\n\n\u003ch3\u003eWhat patch colors are available?\u003c\/h3\u003e\n\u003cp\u003eWe offer 6 leatherette patch colors: Rawhide Pebbled\/Black, Rawhide\/Black, Dark Brown\/Black, Black\/Silver, OD Green\/Black, and Charcoal\/Black. Select your patch color in the product options when you add to cart.\u003c\/p\u003e\n\n\u003ch3\u003eWhat hat styles can I choose from?\u003c\/h3\u003e\n\u003cp\u003eWe carry four Richardson styles: the 112 Classic Trucker (most popular), the 115 Classic Trucker, the 169 Low Profile Snapback, and the Legacy Old Favorite Relaxed Fit. Each listing has size and fit details.\u003c\/p\u003e\n\n\u003ch3\u003eIs there a minimum order quantity?\u003c\/h3\u003e\n\u003cp\u003eNo minimums — you can order one hat or a hundred. Every order gets the same care and personal attention. For bulk squadron or unit orders, contact us directly about group pricing.\u003c\/p\u003e\n\n\u003ch3\u003eHow long does production take?\u003c\/h3\u003e\n\u003cp\u003eOnce you approve your proof, production typically takes 5–7 business days plus shipping time. Rush options may be available — just reach out before ordering.\u003c\/p\u003e\n\n\u003ch3\u003eCan I add text to the back or sides of the hat?\u003c\/h3\u003e\n\u003cp\u003eCurrently our patches go on the front panel only. For additional customization (embroidery, side patches, etc.), contact us and we'll see what we can do.\u003c\/p\u003e","products":[{"product_id":"build-your-custom-aircrew-hat-richardson-112-115-classic-trucker","title":"Build Your Custom Aircrew Hat — Richardson 112 Classic Trucker","description":"\u003cp\u003e\u003cstrong\u003eSquadron\/bulk orders start at a 10 hat minimum.\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eThe go-to aircrew trucker. Mid-profile, structured front, snapback fit.\u003c\/strong\u003e Laser-engraved leatherette patch, designed by a C-130 crew member.\u003c\/p\u003e\n\u003cp\u003eThe Richardson 112 is the classic structured trucker — firm front panel, mid-profile crown, and a snapback closure. The 115 is the same silhouette with a slightly lower crown for a more relaxed feel. If you want a clean, professional look that holds its shape on the flightline, this is it.\u003c\/p\u003e\n\u003cp\u003e \u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eHow to Build Your Hat — Follow These Steps:\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e① Choose Your Design Graphic\u003c\/strong\u003e\u003cbr\u003eThe standard aircraft patch design is included at no extra cost. Premium aircraft-specific designs are available as upgrades for +$5. Note: the design is the graphic image on the patch only — not the shape of the patch.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e② Choose Your Patch Cutout Shape\u003c\/strong\u003e\u003cbr\u003eThis is the physical shape of the leatherette patch (rectangle, oval, shield, etc.) — a separate choice from the design graphic above.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e③ Choose Your Patch Color\u003c\/strong\u003e\u003cbr\u003eSelect the leatherette patch color.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e④ Add Text or Extras (Optional)\u003c\/strong\u003e\u003cbr\u003eTail number (+$2), name\/call sign on front (+$3), rear patch. Enter your aircraft\/platform in the text field.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eDurable laser-engraved leatherette patch\u003c\/li\u003e\n\u003cli\u003eFlightline ready, built for daily wear\u003c\/li\u003e\n\u003cli\u003eFully customizable to your aircraft and role\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cem\u003eVeteran-Owned | Designed by Aircrew | Trusted Across the Fleet\u003c\/em\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eNote:\u003c\/strong\u003e Please allow 7–10 business days for custom image processing — we take the time to get your artwork right. A digital design proof will be emailed to you for approval before we begin production. Orders are completed within 24 days of purchase.\u003c\/p\u003e","brand":"Herky Bird Co.","offers":[{"title":"Black \/ Black","offer_id":53774951350636,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Black \/ Charcoal","offer_id":53774951186796,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Charcoal \/ Black","offer_id":53774951121260,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Heather Gray \/ Black","offer_id":53774951088492,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Heather Gray \/ White","offer_id":53774951252332,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Navy \/ White","offer_id":53774951383404,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Lite Blue \/ White","offer_id":53774951514476,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Loden Green \/ Black","offer_id":53774951055724,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Brown \/ Khaki","offer_id":53774951416172,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Pink \/ Black","offer_id":53774951219564,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Burgundy \/ White","offer_id":53774951481708,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Red \/ White","offer_id":53774951448940,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Multicam Black","offer_id":53774951285100,"sku":null,"price":32.92,"currency_code":"USD","in_stock":true},{"title":"Multicam Standard","offer_id":53774951547244,"sku":null,"price":32.92,"currency_code":"USD","in_stock":true},{"title":"Multicam Tropical","offer_id":53774951317868,"sku":null,"price":32.92,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0976\/3579\/5308\/files\/IMG_3316_ea79469f-b65f-489d-9502-243de8344b26.jpg?v=1778276479"},{"product_id":"build-your-custom-aircrew-hat-legacy-old-favorite-relaxed-fit","title":"Build Your Custom Aircrew Hat — Legacy Old Favorite Relaxed Fit","description":"\u003cp\u003e\u003cstrong\u003eSquadron\/bulk orders start at a 10 hat minimum.\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eThe broken-in favorite. Soft, relaxed fit with a lower profile crown.\u003c\/strong\u003e Laser-engraved leatherette patch, designed by a C-130 crew member.\u003c\/p\u003e\n\u003cp\u003eThe Legacy Old Favorite lives up to its name — unstructured front panel, soft mesh back, and a relaxed fit that feels worn-in from day one. Lower profile, all-day comfortable. Perfect if you prefer a casual, effortless look over a stiff structured trucker.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHow to Build Your Hat — Follow These Steps:\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e① Choose Your Design Graphic\u003c\/strong\u003e\u003cbr\u003eThe standard aircraft patch design is included at no extra cost. Premium aircraft-specific designs are available as upgrades for +$5. Note: the design is the graphic image on the patch only — not the shape of the patch.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e② Choose Your Patch Cutout Shape\u003c\/strong\u003e\u003cbr\u003eThis is the physical shape of the leatherette patch (rectangle, oval, shield, etc.) — a separate choice from the design graphic above.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e③ Choose Your Patch Color\u003c\/strong\u003e\u003cbr\u003eSelect the leatherette patch color.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e④ Add Text or Extras (Optional)\u003c\/strong\u003e\u003cbr\u003eTail number (+$2), name\/call sign on front (+$3), rear patch. Enter your aircraft\/platform in the text field.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eDurable laser-engraved leatherette patch\u003c\/li\u003e\n\u003cli\u003eFlightline ready, built for daily wear\u003c\/li\u003e\n\u003cli\u003eFully customizable to your aircraft and role\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cem\u003eVeteran-Owned | Designed by Aircrew | Trusted Across the Fleet\u003c\/em\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eNote:\u003c\/strong\u003e Please allow 7–10 business days for custom image processing — we take the time to get your artwork right. A digital design proof will be emailed to you for approval before we begin production. Orders are completed within 24 days of purchase.\u003c\/p\u003e","brand":"Herky Bird Co.","offers":[{"title":"Black \/ Black","offer_id":53776929325420,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Black \/ Khaki","offer_id":53776929358188,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Dark Green \/ Khaki","offer_id":53776929423724,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Brown \/ Khaki","offer_id":53776929456492,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Gray \/ Khaki","offer_id":53776929489260,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Dark Pink\/ Khaki","offer_id":53776929522028,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Purple \/ Khaki","offer_id":53776929554796,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true},{"title":"Burgundy \/ Khaki","offer_id":53776929587564,"sku":null,"price":29.92,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0976\/3579\/5308\/files\/IMG_8641.jpg?v=1778276479"},{"product_id":"build-your-custom-aircrew-hat-richardson-169-low-profile","title":"Build Your Custom Aircrew Hat — Richardson 169 Low Profile","description":"\u003cp\u003e\u003cstrong\u003eSquadron\/bulk orders start at a 10 hat minimum.\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eLow profile with a wide, bold front panel. Built for standout patches.\u003c\/strong\u003e Laser-engraved leatherette patch, designed by a C-130 crew member.\u003c\/p\u003e\n\u003cp\u003eThe Richardson 169 sits lower on the head with a wider, flatter front panel — giving your patch maximum real estate and a sharper, more refined look. Structured front with a snapback closure. If you want your design front and center, this is the hat for it.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHow to Build Your Hat — Follow These Steps:\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e① Choose Your Design Graphic\u003c\/strong\u003e\u003cbr\u003eThe standard aircraft patch design is included at no extra cost. Premium aircraft-specific designs are available as upgrades for +$5. Note: the design is the graphic image on the patch only — not the shape of the patch.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e② Choose Your Patch Cutout Shape\u003c\/strong\u003e\u003cbr\u003eThis is the physical shape of the leatherette patch (rectangle, oval, shield, etc.) — a separate choice from the design graphic above.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e③ Choose Your Patch Color\u003c\/strong\u003e\u003cbr\u003eSelect the leatherette patch color.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e④ Add Text or Extras (Optional)\u003c\/strong\u003e\u003cbr\u003eTail number (+$2), name\/call sign on front (+$3), rear patch. Enter your aircraft\/platform in the text field.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eDurable laser-engraved leatherette patch\u003c\/li\u003e\n\u003cli\u003eFlightline ready, built for daily wear\u003c\/li\u003e\n\u003cli\u003eFully customizable to your aircraft and role\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cem\u003eVeteran-Owned | Designed by Aircrew | Trusted Across the Fleet\u003c\/em\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eNote:\u003c\/strong\u003e Please allow 7–10 business days for custom image processing — we take the time to get your artwork right. A digital design proof will be emailed to you for approval before we begin production. 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Mid-profile, structured front, snapback fit.\u003c\/strong\u003e Laser-engraved leatherette patch, designed by a C-130 crew member.\u003c\/p\u003e\n\u003cp\u003eThe Richardson 112 is the classic structured trucker — firm front panel, mid-profile crown, and a snapback closure. The 115 is the same silhouette with a slightly lower crown for a more relaxed feel. If you want a clean, professional look that holds its shape on the flightline, this is it.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHow to Build Your Hat — Follow These Steps:\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e① Choose Your Design Graphic\u003c\/strong\u003e\u003cbr\u003eThe standard aircraft patch design is included at no extra cost. Premium aircraft-specific designs are available as upgrades for +$5. Note: the design is the graphic image on the patch only — not the shape of the patch.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e② Choose Your Patch Cutout Shape\u003c\/strong\u003e\u003cbr\u003eThis is the physical shape of the leatherette patch (rectangle, oval, shield, etc.) — a separate choice from the design graphic above.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e③ Choose Your Patch Color\u003c\/strong\u003e\u003cbr\u003eSelect the leatherette patch color.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e④ Add Text or Extras (Optional)\u003c\/strong\u003e\u003cbr\u003eTail number (+$2), name\/call sign on front (+$3), rear patch. Enter your aircraft\/platform in the text field.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eDurable laser-engraved leatherette patch\u003c\/li\u003e\n\u003cli\u003eFlightline ready, built for daily wear\u003c\/li\u003e\n\u003cli\u003eFully customizable to your aircraft and role\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cem\u003eVeteran-Owned | Designed by Aircrew | Trusted Across the Fleet\u003c\/em\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eNote:\u003c\/strong\u003e Please allow 7–10 business days for custom image processing — we take the time to get your artwork right. A digital design proof will be emailed to you for approval before we begin production. 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