Request a Custom Design

We build hats for specific units and aircraft, but we also take on custom ideas — something we don't carry yet, a retirement gift, or a full squadron order. Tell us what you're after and we'll build it.

How it works

1. Submit your request below and pay the $35 artwork fee.
2. We reply within 1 business day with what's possible and what the hats will cost.
3. We draw your artwork and send you a proof to review.
4. You approve it, and the $35 is credited toward your hat order when you purchase within 30 days.

Still have a quick question and aren't ready to start a design? Reach us through the contact page — that's always free.

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Start Your Custom Design

Your Name *

Email Address *

Phone Number (optional)

What are you thinking about? *

Patch Type *
-- Select a patch type (required) -- UV-Printed Leatherette Patch — vibrant full-color design Laser-Engraved Leatherette Patch — classic engraved look Not sure — help me choose

Hat Style (optional — see guide below)
-- Not sure yet -- Richardson 112 – Classic Trucker (structured) Richardson 115 – Low Profile Trucker (slightly relaxed) Legacy Old Favorite – Relaxed Fit (soft, broken-in) Wide Front 169 – 7-panel bold patch style Not sure – help me choose

Back / Side of Hat — Embroidery or Patch (optional)
-- None / Not sure yet -- Embroidery on back Patch on back Embroidery on side(s) Patch on side(s) Embroidery on back and side(s) Patch on back and side(s)

Back / Side Details (optional)

Custom Text or Details (optional)

Approximate Quantity (optional)
-- Not sure yet -- 1 2–5 6–10 11–20 20+

Describe Your Design *

I understand the $35 artwork fee is non-refundable and is credited toward my order if I purchase my hats from HerkyBirdCo within 30 days — and that it is refunded in full if Herky Bird Co. can't build my design. I also understand that all artwork created by HerkyBirdCo remains the intellectual property of HerkyBirdCo unless a separate written transfer of rights is purchased.

Submit Request & Pay $35 Artwork Fee

You'll be taken to your cart to complete payment. Your design details go with the order.

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🧢 Hat Style Guide — Which Fit Is Right for You?

Not sure which hat to pick? Here's a quick breakdown of each style we offer:

Richardson 112 – Classic Trucker
Mid-profile, structured front. Sits up tall and holds its shape. The most popular choice — great for most head sizes.

Richardson 115 – Low Profile Trucker
Slightly lower crown than the 112, still structured but with a flatter, more relaxed silhouette. Great for a modern, lower-sitting look.

Legacy Old Favorite – Relaxed Fit
Soft, unstructured front — broken-in feel right out of the box. If you hate stiff hats, this is your pick.

Wide Front 169 – Bold Patch Style
7-panel with a wide, flat front panel. Best for larger or more detailed designs — extra surface area makes your patch pop.

All styles are snapback (one size fits most).

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Veteran-Owned | Designed by Aircrew | Trusted Across the Fleet